Annex C
HACCP Based Slaughter Inspection Program (HIP) for
Swine
Table of Contents
- 1.0 Definitions
- 2.0 Introduction to the HIP
- 2.1 Introduction
- 2.2 Scope and Guiding Principles
- 3.0 General Responsibilities in a HIP Establishment
- 3.1 Operator Responsibilities
- 3.2 Plant Personnel Training
- 3.2.1 Plant Trainers
- 3.2.2 Defect Detectors and Trimmers
- 3.2.3 Plant Process Control Monitors
- 3.3 CFIA Responsibilities
- 3.3.1 CFIA Post-mortem Activities
- 3.3.2 CFIA Inspection Training
- 4.0 Statistical Process Controls
- 4.1 Introduction to Statistical Process Control (SPC)
- 4.2 SPC Product Testing
- 4.2.1 QA Verification
- 4.2.2 CFIA Oversight
- 4.2.3 Consistent SPC Performance
- 4.2.4 Plant Personnel
- 4.2.5 Sample Selection
- 4.2.6 Frequency of Testing
- 4.2.7 Shift Continuity of all Statistical Process Control (SPC) Testing
- 4.2.8 Carcass and Carcass Parts Testing Proximity
- 4.2.9 Line Speed Reductions
- 4.2.10 Lot Rework Verification
- 4.2.11 HIP Record Retention
- 4.2.12 SPC Corrective Actions
- 5.0 Performance Tests - Evisceration
- 5.1 Introduction to the ISO Evisceration Performance Test
- 5.2 Evisceration Performance Test Procedures
- 5.2.1 Evisceration Performance Test Scoring
- 5.2.2 Evisceration Performance Test Modes
- 5.2.3 FPS-FS I Testing Due to Evisceration Performance Test Failure
- 5.2.4 Corrective Actions - Evisceration Performance Test
- 6.0 Performance Tests - Presentation
- 6.1 Introduction to Presentation Testing
- 6.2 Plant Responsibilities
- 6.3 Excessive Line Speed
- 6.4 Presentation Performance Standards
- 6.5 Presentation Performance Scoring
- 7.0 Performance Tests - Presentation - Heads
- 7.1 Heads (MLN) Presentation
- 7.1.1 Dorsal Presentation of MLN
- 7.1.2 Ventral Presentation of MLN
- 7.2 MLN (attached to tongue root/larynx) Presentation
- 7.3 MLN Presentation Defects
- 7.4 Head Presentation Defects
- 7.1 Heads (MLN) Presentation
- 8.0 Performance Tests - Presentation - Viscera
- 8.1 Red Offal
- 8.1.1 Red Offal Presentation - Hook
- 8.1.2 Red Offal Presentation Defects - Hook
- 8.1.3 Red Offal Presentation - Tray / Table
- 8.1.4 Red Offal Presentation Defects - Tray / Table
- 8.2 Grey Offal
- 8.3 Grey Offal Presentation - Pan
- 8.4 Grey Offal Presentation - Tray / Table
- 8.5 Grey Offal Presentation Defects
- 8.1 Red Offal
- 9.0 Performance Tests - Presentation - Carcasses
- 9.1 Carcass Presentation
- 9.2 Carcass Presentation Defects
- 10.0 Performance Tests - Finished Product
- 10.1 Introduction to Finished Product Standards Testing
- 10.2 Finished Product Standards - Food Safety Category I (FPS-FS I)
Defect Testing
- 10.2.1 Finished Product Standards - Food Safety Category II (FPS-FS II) Defect Testing
- 10.2.2 FPS-FS I Test Modes
- 10.2.3 FPS-FS II Test Modes
- 10.2.4 Corrective Actions for Food Safety I (FS I) Defects
- 10.2.5 Corrective Actions for Food Safety II defects
- 10.3 Finished Product Standards - Other Carcass (FPS-OC) Defects Testing
- 10.3.1 FPS-OC Defect Scoring
- 10.3.2 FPS-OC Acceptance and Rejection Numbers
- 10.3.3 FPS-OC Defect Testing Modes and Corrective Actions
- 11.0 Rework
- 11.1 Lot Rework
- 11.2 Lot Rework Verification Testing
- 11.2.1 Lot Rework and Verification Testing in the Cooler
- 11.2.2 On-Line Lot Rework and Verification on Entering the Processing Room
- 11.2.3 CFIA Responsibilities for Rework & Rework Verification Testing
- 11.3 Voluntary Rework
- 12.0 Facility Requirements
- 12.1 Facility and Resource Requirements
- 12.2 Station Requirements
- 12.2.1 Mirrors
- 12.2.2 Lighting
- 12.2.3 Carcass Center Spacing
- 12.2.4 Table Width
- 12.2.5 Evisceration Test Station
- 12.2.6 Company Employee Presentation Testing Stations
- 12.2.7 CFIA Inspection Stations
- 12.2.8 Finished Product Standards (FPS) Testing Station
- 12.2.9 Carcass Rework Holding Capacity
- 12.2.10 Carcass Rework Trim Station
- 12.2.11 Rework Verification Station
- 12.2.12 Speed Display Meter
Appendices
Appendix A - Decision Tree for HIP Evisceration Performance Testing
Appendix B - Decision Tree for HIP Presentation Testing
Appendix C - Decision Tree for HIP FPS-FS I Defect Testing
Appendix D - Decision Tree for HIP FPS-OC Defect Testing
Appendix E - Decision Tree for HIP Carcass Rework
- CFIA HIP 001 HIP ISO Evisceration Test
- CFIA HIP 002A HIP ISO Presentation Test - Heads (MLN presented on head)
- CFIA HIP 002B HIP ISO Presentation Test - Heads (MLN presented off head)
- CFIA HIP 003A HIP ISO Presentation Test - Viscera (Hook & Pan)
- CFIA HIP 003B HIP ISO Presentation Test - Viscera (Tray / Table)
- CFIA HIP 004A HIP ISO Presentation Test - Carcasses (MLN presented on heads)
- CFIA HIP 004B HIP ISO Presentation Test - Carcasses (MLN presented off heads)
- CFIA HIP 005 HIP ISO Finished Product Standards - Food Safety Defects
- CFIA HIP 006 HIP ISO Finished Product Standards - Other Carcass Defects
Appendix G - National Performance Standards for FPS Tests
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