Listeria monocytogenes is a Gram-positive, non-spore forming, rod-shaped bacterium. It is very hardy, resistant to drying, freezing, and high salt concentrations. It can grow readily at refrigeration temperatures and in vacuum-packaged meat and poultry products. Listeria can be destroyed by thoroughly cooking meat and poultry products.
L. monocytogenes is widely distributed in nature, occurring in soil, sewage, vegetation, water, silage, livestock, and humans. It is well adapted to survival in cold, moist environments commonly found in meat and poultry processing establishments. Meat products most commonly associated with outbreaks of listeriosis include hot dogs, deli-meats, jellied pork tongue and pâté. Cooked meat and poultry products can be contaminated from equipment, from the handling of raw products by personnel, or from reservoirs of Listeria in the post-lethality ready-to-eat environment.
Immunocompromised individuals, pregnant women, neonates, and the elderly are most susceptible to infection. L. monocytogenes most often causes symptoms such as vomiting, nausea, cramps, diarrhoea, severe headache, constipation and persistent fever. In some instances, these symptoms may be followed by septicaemia, miscarriages, meningitis and encephalitis. Death is rare in immunocompetent persons affected with listeriosis, but is approximately 30% in the high-risk group. The infective dose for L. monocytogenes in humans is not exactly known, but may be less than 1,000 organisms/g of food consumed by some susceptible people.
Processed meat and poultry products that do not require any further preparation before consumption, except washing/ rinsing, thawing or warming, are considered Ready-to-Eat (RTE) foods.
The following definition applies to RTE meat and poultry products according to the Meat Inspection Regulations (MIR), 1990:
"Ready-to-eat means, in respect of a meat product, a meat product that has been subjected to a process sufficient to inactivate vegetative pathogenic microorganisms or their toxins and control spores of food borne pathogenic bacteria so that the meat product does not require further preparation before consumption except washing, thawing or exposing the product to sufficient heat to warm the product without cooking it."
It is the responsibility of the operator to determine whether the meat product produced in the establishment is RTE or Non-RTE (NRTE). Product labelling does not determine the classification of a meat product. For example, labelling a meat product (that meets the definition of RTE) with full cooking instructions (required for NRTE) does not change the fact that it is indeed a RTE meat product. Regardless of the label, a meat product that meets the definition of RTE will be classified as such and will be subjected to all applicable sampling and testing requirements as per this policy. A careful evaluation of an operator's Hazard Analysis Critical Control Points (HACCP) plan and validation results, as well as on-site process and product labelling verification by the Inspector-in-Charge (IIC) and/or the Food Safety Enhancement Program (FSEP) or the Area Program Specialist, may be required to confirm classification of products into RTE or NRTE categories. In general, if a meat or a poultry product has received a heat treatment to achieve 6.5D or 7.0D lethality of Salmonella spp., respectively, according to time and temperature parameters listed in MOP Chapter 4 (section 4.3 and Annex D) or has received a processing intervention step (e.g., fermentation, dry curing, etc.) according to MOP Chapter 4, then the product is classified as RTE. If further preparation of a meat and poultry product is required (e.g., cooking) before consumption, then the product is considered as NRTE.
The assembled convenience food is a product containing meat and non-meat components. Such products are classified into RTE and non-RTE categories according to the following criteria:
Ready-to-Eat (RTE) meat products:
Non Ready-to-Eat (NRTE) meat products:
For heat-treated products which are NRTE but may be mistaken as RTE products, section 94 (6.1) of the MIR will apply, i.e.,
"If any meat product is not a ready-to-eat meat product but has the appearance of or could be mistaken for a ready-to-eat meat product, the meat product shall bear the following information on its label:
Such heat-treated meat and poultry products do not fall under this policy, and should not be tested for L. monocytogenes.
Based on the health risk and the potential for the growth of L. monocytogenes, the RTE meat and poultry products are divided into the following two risk categories as per the Health Canada's "Policy on Listeria monocytogenes in Ready-to-Eat Foods - 2010".
Category 1: Includes RTE meat and poultry products that support the growth of L. monocytogenes. These products receive highest priority for industry verification and control, and for CFIA oversight and compliance activities.
Category 2: Category 2 RTE products are further divided into two sub-categories:
Validation studies are not required when Category 2B products meet the above-mentioned criteria.
Operators can employ antimicrobial agents/processes and/or post-lethality procedure(s) to suppress or limit growth of L. monocytogenes in RTE products. Such procedures must be validated by the operators and accepted by the CFIA. The operator must validate any change in the procedure to ensure the effectiveness and consistency.
Antimicrobial agents
Antimicrobial agents are food additives that are approved by Health Canada and can be used to potentially control the growth of L. monocytogenes in RTE foods. Examples of currently approved antimicrobial agents are: potassium lactate, sodium acetate, sodium diacetate and sodium lactate.
An antimicrobial agent is considered acceptable if it allows no more than 2 log CFU/g increase in L. monocytogenes throughout the stated shelf-life of the product. RTE products produced using this criterion may qualify to a lower Relative Risk Level (RRL) for sampling purposes within their respective food risk category, but cannot be moved to a lower food risk category.
Category 1 RTE products can be moved to Category 2B when permitted antimicrobial agents are used to limit the growth of L. monocytogenes to < 0.5 log CFU/g throughout the stated shelf-life of the product. Operators must validate and present data according to section 3.2 to demonstrate that the growth of L. monocytogenes will not occur in the product throughout the stated shelf life.
Post-lethality procedures
Post-lethality procedures refer to procedures implemented by operators in the post-lethality processing environment to control or eliminate L. monocytogenes in RTE meat and poultry products. For example, operators can employ validated post-lethality treatment(s) to reduce the levels or inactivate any L. monocytogenes found on the surface of RTE products due to post-lethality contamination or can simply rely on sanitation measures alone (no post-lethality treatment).
A post-lethality treatment is considered satisfactory when it achieves at least 3-log reduction in number of L. monocytogenes in RTE products, e.g., High-Pressure Processing (HPP) at 87000 psi for 3 minutes.
The growth of L. monocytogenes in RTE products can also be controlled by using permitted antimicrobial agents. Operators must validate the processing parameters to demonstrate that there is limited or no growth of L. monocytogenes throughout the stated shelf life of the product(s) in order to confirm the classification of products in either Category 2A or 2B. Otherwise the product(s) will be treated as Category 1 for all sampling, verification and compliance purposes.
Demonstration to prove that Category 2 products support limited growth/no growth of L. monocytogenes throughout the stated shelf-life can be provided by conducting experiments in naturally-contaminated foods, challenge studies, information from the scientific literature, validated predictive microbiological modeling supplemented with other data sources or a combination of these. The following Health Canada guideline documents can be consulted for more details:
"Validation of Food Safety Measures to Limit or Prevent the Growth of Listeria monocytogenes in Ready-to-Eat Foods"
" Listeria monocytogenes Challenge Testing of Ready-to-Eat Refrigerated Foods."
For Category 2A and 2B products, the growth limiting physico-chemical characteristics (e.g., pH and aw) and other product parameters (e.g., validated use of antimicrobial agents) shall be monitored and verified regularly according to the establishment's HACCP plans. Any change in the process that could affect the growth limiting parameter(s) must be verified to ensure the effectiveness and consistency of the process. Such controls are important to confirm and justify the classification of RTE meat and poultry products into Category 2A or 2B, otherwise, products will be treated as Category 1 RTE product.
The frequent presence of L. monocytogenes at low levels (≤ 100 CFU/g) in Category 2A or 2B products could be an indication of inadequate good manufacturing practices (GMPs) and process control; therefore, appropriate corrective actions must be implemented by the operators.
A finding of L. monocytogenes in the following situations may require a Health Risk Assessment (HRA) on a case-by-case basis:
Establishments producing RTE meat and poultry products are classified according to the risk category of products produced (1, 2A or 2B) and the RRL under which these products are produced. The RRL is the overall L. monocytogenes associated risk as determined according to the following factors:
Based on these factors, the following RRLs are assigned to different categories of RTE meat and poultry products produced in RTE establishments:
| Risk Category of RTE product(s) | Antimicrobial agent* | No Post-lethality treatment | Post-lethality treatment |
|---|---|---|---|
| Category 1 | None | High | Medium High |
| Category 1 | Yes | Medium High | Medium |
| Category 2A | None | Medium | Medium Low |
| Category 2A | Yes | Medium Low | Low |
| Category 2B | NA | Low | Very Low |
*Antimicrobial agent allows no more than 2 log CFU/g increase in L. monocytogenes throughout the stated shelf-life of the product; NA: Not applicable
The testing frequency of an establishment is based on the risk category of RTE products (1, 2A or 2B) and the RRL under which these products are produced (Very low to High). For an establishment producing more than one category of RTE products under different RRLs, the establishment's sampling frequency will default to the RRL under which the highest risk category product(s) is produced.
The following classification may be used for establishments producing RTE meat and poultry products:
Category 1 : Category 1 High; Category 1 Medium High; or
Category 1 Medium
Category 2A : Category 2A Medium; Category 2A Medium Low; or
Category 2A Low
Category 2B : Category 2B Low or Category 2B Very Low
There are six programs for Listeria monitoring/verification in federally registered establishments producing RTE meat and poultry products:
The sampling of Food Contact Surfaces (FCS) and/or RTE product(s) under respective sampling plans should be evenly distributed throughout the production year. Establishments engaged in seasonal manufacturing of RTE products shall be tested during the production period.
In establishments operating with multi-commodity production lines, sampling of FCS or product under CFIA or operator's sampling plans must be performed when RTE meat and poultry products are being produced. Any unsatisfactory test result originating from non-meat product(s) may have an impact on RTE meat and poultry product(s), as per the CFIA's "lot" definition, if full sanitation is not performed in-between.
All Listeria test results from operator and CFIA testing (FCS and RTE Product), including result(s) from follow-up testing, are tracked by the IIC. Appropriate Compliance and Verification System (CVS) tasks are rated as "satisfactory" or "unsatisfactory" based on the laboratory results. The IIC shall verify and track results of Listeria testing until the establishment has corrected the problem. The processing establishment complex supervisor, Area Program Specialist and the Inspection Manager are to be informed of all unsatisfactory results.
All federally registered meat and poultry establishments producing RTE meat or poultry products that are exposed in the post-lethality environment shall be tested by the CFIA under this sampling plan. The purpose is to monitor the effectiveness of sanitation and GMPs in preventing contamination of RTE processing environment and products by L. monocytogenes.
The M205 sampling is conducted at the same time as the random RTE domestic product sampling under the M200 sampling plan. Operators must be informed 24 hours in advance of sampling so that they can hold the product affected by the sampling. In multi-line operations, a production line is selected randomly on the day of sampling.
Sampling frequency is stated in the Guidelines for the Microbiology Sampling Plans in Red Meat and Poultry Products under sampling plan M205.
The operational centre in each area supplies Listeria environmental sampling kits to the IIC. Instructions on sanitary sampling techniques are available in the training material "Sampling for M205". Any problems with the sampling kits should be immediately reported to the Area Program Specialist for processing/microbiology.
Samples shall be collected and submitted to the CFIA lab in accordance with instructions pertaining to sampling plan M205. Pre-moistened swabs will be used to sample FCS (any surface or object that comes into contact with the RTE meat or poultry product) in the post-lethality treatment areas of the establishment. For fermented or dry-cured products, FCS should be swabbed after the point in the process where the product has achieved RTE status as per the operator's written program. Ten swabs are provided in each kit to swab 10 different FCS sites. If 10 sites are not available, a minimum of five sites must be swabbed. A 900 cm2 surface should be swabbed whenever possible. Surfaces should be swabbed three hours (T3) or more after the start of the operations. If the time of production is less than three hours, the samples should be taken in the second half of the production period. The sampling sites should be documented on CFIA/ACIA 5165 (LSTS User Service, "Meat" Form) Food Environmental Sampling Submission Form which accompanies the shipment to the CFIA lab. The CFIA labs will test the composite samples for the presence of L. monocytogenes and other Listeria species.
The IIC must inform the operator (or representative) as soon as possible, either in person and/or electronically, if there is an unsatisfactory test result due to the presence of L. monocytogenes and also if any other Listeria species has been detected (Appendix 1). An establishment that has an unsatisfactory result for L. monocytogenes under M205 is not considered to be operating according to GMPs. The IIC will examine the test results of the product that was sampled simultaneously under the M200 random product sampling plan from the same production lot and line that revealed unsatisfactory M205 results. The appropriate CVS sampling task(s) will be rated as "Unsatisfactory" and a Corrective Action Request (CAR) will be issued to the operator.
The IIC will receive a corrective action plan from the operator within 5 working days of the notification of an unsatisfactory test result. The IIC and/or the complex supervisor will review the action plan, verify the on-site activities proposed in the action plan, and oversee the operator's follow-up actions. The IIC may consult the Area Program Specialist when required for program clarification and advice and/or may submit the action plan to the Area Program Specialist for review and comments. The IIC will collect FCS and product samples towards the end of the operator's follow-up testing to verify compliance (Table 1).
The Area Program Specialist will provide additional information on a case-by-case basis when the results of these additional tests are available.
Operators receiving a CAR because of an unsatisfactory result under sampling plan M205 are required to take immediate corrective actions. The operator must also submit an action plan to the IIC within 5 working days of the notification of the unsatisfactory result. The action plan must indicate all the corrective measures that will be implemented to eliminate L. monocytogenes from the RTE environment. This includes the requirement to test the same FCS free of Listeria spp. for three consecutive times (Appendix 2 or 3, as applicable according to the risk category of the product and type of the production line). The first FCS follow-up sample must be taken as soon as possible within the 5 production days after the notification of an unsatisfactory test result. The three follow-up FCS samples must be collected within 10 production days after the notification of an unsatisfactory test result.
When Listeria species other than L. monocytogenes are detected, the operator must take corrective actions and perform follow-up testing of the same FCS for Listeria spp. as soon as possible within 5 production days after the notification of the test result (Appendix 1).
This is a random sampling plan for domestic RTE meat and poultry products. This plan applies to all risk Categories (1, 2A or 2B) of RTE meat and poultry products, whether or not they are exposed to the environment after being processed. Only one type of RTE product is randomly selected on a given production day. The RTE product is tested for L. monocytogenes, Salmonella spp., as well as for E. coli O157:H7 if it is an uncooked dry or semi-dry fermented product containing beef.
The M200 sampling plan is linked to the M205 sampling plan. In multi-line operations, a production line is randomly selected on the day of sampling. The IIC must inform operators 24 hours in advance of sampling so that they can hold the product affected by the sampling.
Table 1 : Follow-up samples collected by the CFIA in response to unsatisfactory test results obtained under CFIA FCS and product sampling plans
| RTE product
testing: M200 |
FCS
testing: M205 |
Verification sampling is performed by the CFIA towards the end of the operator's follow-up testing under plan*: |
|---|---|---|
| Unsatisfactory | Unsatisfactory | M200D, M205D |
| Satisfactory | Unsatisfactory | M200I, M205D |
| Unsatisfactory | Satisfactory | M200D, M205I |
| RTE product
testing: M200RB |
FCS
testing: M205RB |
Verification sampling is performed by the CFIA towards the end of the operator's follow-up testing under plan*: |
|---|---|---|
| Unsatisfactory | Unsatisfactory | M200RBD, M205RBD |
| Satisfactory | Unsatisfactory | M200RBI, M205RBD |
| Unsatisfactory | Satisfactory | M200RBD, M205RBI |
Note: D is "Directed sampling", and
I is "Investigative sampling."
*The IIC must obtain a sample submission
number from the Area Program Specialist.
The sampling frequency is stated in the Guidelines for the Microbiology Sampling Plans in Red Meat and Poultry Products under sampling plan M200.
The RTE product samples must be collected aseptically by the IIC as per the guidance provided in the Guidelines for the Microbiology Sampling Plans. Five intact sample units of 250 g each are collected and submitted to the CFIA laboratory. Please refer to the training module "Control measures for Listeria in RTE meat products" for information on sample collection.
It is strongly recommended to hold the product affected by the sampling pending the receipt of the laboratory Report of Analysis (ROA). As a minimum, all products produced under the same conditions as the tested lot are considered implicated (e.g., products processed on that day on the same processing line, or using the same equipment, between two full sanitation cycles) in the event of unsatisfactory test result. Distributed product may be subjected to a recall.
The IIC must inform the operator (or representative) of the unsatisfactory test result as soon as possible, either in person and/or electronically. An establishment receiving an unsatisfactory M200 test result is not considered to be operating according to GMPs. The IIC will examine the results of M205 sampling associated with the unsatisfactory M200 product test result. The IIC will rate the appropriate CVS task as "Unsatisfactory", and will issue a CAR to the operator.
The following assessment criteria are used to interpret laboratory test results for RTE meat and poultry products:
Category 1 products:
Unsatisfactory : L. monocytogenes is detected.
Satisfactory : L. monocytogenes is not
detected.
Category 2 products:
Unsatisfactory : If any of the 5 subunits reveal L. monocytogenes
> 100 CFU/g.
Investigative : If ≥ 2 subunits reveal L. monocytogenes > 50 to
≤ 100 CFU/g.
Satisfactory : If L. monocytogenes is not detected;
or if < 2 subunits reveals L. monocytogenes > 50 to
≤ 100 CFU/g and all other subunits have < 50 CFU/g.
A "hold-and-test" procedure for end product testing will be initiated immediately on the affected production line by the operator under CFIA supervision based on the RTE product category (Appendix 7). The IIC and/or the complex supervisor will review the action plan submitted by the operator and verify on-site activities proposed in the action plan. The IIC may consult the Area Program Specialist for program clarification and advice and/or may submit the action plan to the Area Program Specialist for review and comments. The IIC must keep track of all follow-up samples associated with an unsatisfactory result. The IIC will also collect follow-up product (Five intact sample units of 100 g each) and FCS samples towards the end of the "hold-and-test" period to verify compliance (Table 1).
Operators receiving a CAR because of an unsatisfactory result under sampling plan M200 are required to take immediate corrective actions and to submit an action plan to the IIC within 5 working days of the unacceptable test result. The action plan must indicate all the corrective measures that will be implemented to prevent product contamination by L. monocytogenes. This includes the "hold-and-test" procedure for end product testing that must start immediately on all new production lots produced on the affected line after the notification of the unsatisfactory test result (Appendix 7).
This environmental sampling plan is linked to the domestic risk based M200RB RTE product sampling plan. All federally registered establishments producing RTE meat or poultry products that are exposed in the post-lethality environment are sampled under this plan to monitor the effectiveness of sanitation and GMPs in the RTE processing environment. The FCS are tested for L. monocytogenes and other Listeria species.
Under M200RB, the highest risk product produced on the sampling day is selected and FCS are swabbed from the same production line under M205RB plan. Where the highest risk category product is produced on multiple lines, a production line is selected at random. Operators must be informed 24 hours in advance of sampling so that they can hold the product affected by the sampling.
The frequency of FCS sampling is based on the risk category of RTE products and the RRL under which these products are produced. Refer to section 4.5.2.
The FCS sampling procedures, CFIA follow-up on unsatisfactory results and operator's follow-up on unsatisfactory results are similar to those described under M205 sampling plan (section 4.2 and Appendix 1).
CFIA follow-up verification sampling is performed towards the end of an operator's follow-up testing under the appropriate sampling plan, i.e., M205RBD, M205RBI (Table 1).
This is a targeted risk-based monitoring plan for domestic RTE meat and poultry products. The highest risk product produced in the establishment on the sampling day is selected for testing under M200RB. The product is tested only for the presence of L. monocytogenes.
This sampling plan is linked to the M205RB environmental sampling plan. The highest risk product produced on the sampling day is selected under M200RB plan according to section 4.5.1 and the same production line is sampled under M205RB. Where the highest risk category product is produced on multiple lines, a production line is selected at random for sampling. The operator must be informed 24 hours in advance of sampling so that they can hold the product affected by sampling.
In establishments producing more than one RTE product on the day of sampling, the highest risk post-lethality exposed RTE product must be sampled according to these guidelines. The products are listed in decreasing order of risk (sliced deli-meats being the highest risk):
Note: All these products will be considered as Category 1 products if they do not meet the physico-chemical and other relevant processing parameters of Categories 2A or 2B products as per section 3.0. Any deviation in the key processing parameter must be corrected and verified to confirm compliance and classification of product(s) into Category 2A or 2B.
The sampling frequency is determined according to the risk category of RTE products produced and the RRL under which these products are produced as per section 3.3. The following guidelines are used to determine the sampling frequency of an establishment under M200RB and M205RB plans:
| Risk Category of RTE product(s) | Antimicrobial Agent* | No Post-lethality treatment | Post-lethality treatment |
|---|---|---|---|
| Category 1 | None | 4 samples per year | 3 samples per year |
| Category 1 | Yes | 3 samples per year | 2 samples per year |
| Category 2A | None | 2 samples per year | 1 sample per year |
| Category 2A | Yes | 1 sample per year | 1 sample per year |
| Category 2B | NA | 1 sample per year | 0 samples per year |
*Antimicrobial agent allows no more than 2 log CFU/g increase in L. monocytogenes throughout the stated shelf-life of the product; NA: Not applicable
The RTE product samples must be collected aseptically by the IIC as per the guidance provided in the Guidelines for the Microbiology Sampling Plan. Five intact sample units of 100 g each are collected and submitted to a CFIA laboratory.
It is strongly recommended to hold the product affected by the sampling pending laboratory result. In the event of an unsatisfactory test result, all products produced under the same conditions as the tested lot may be considered implicated.
CFIA and operator's follow-up procedures on unsatisfactory results are similar to those described under M200 sampling plan (section 4.3 and Appendix 4 and 5).
CFIA follow-up verification sampling is performed towards the end of an operator's follow-up testing under the appropriate sampling plan, i.e., M200RBD, M200RBI (Table 1).
Operators producing RTE meat and poultry products must implement control measures when there are ongoing findings of L. monocytogenes or Listeria spp. on FCS or L. monocytogenes in the product. CFIA inspection staff will take appropriate actions, such as intensified inspection, in-depth review, etc., when the continuous presence of Listeria on FCS or in the product is encountered. The situations that warrant immediate action are:
Note: Only one sampling event can take place on a production line between two complete sanitation cycles, i.e., one sampling event/production line/day.
Intensified CFIA inspection can be described as the extra oversight/ follow-up measures CFIA inspectors will perform during a situation of extended non-compliance by an operator. Intensified CFIA inspection is required whenever a repetitive, recurrent or systemic problem is identified. The inspector must closely monitor the implementation of an operator's action plan and take additional action(s) where necessary. Such actions may include, additional verification sampling for FCS or product(s); intensified follow-up to verify implementation and effectiveness of the corrective actions and preventative measures; a reassessment of operator's action plan; and/or additional CVS tasks related to Critical Control Points (CCPs), equipment design, process validation, maintenance and calibration, sanitation, GMPs, employee/product traffic pattern, ventilation, etc., beyond the prescribed frequency.
The in-depth review is triggered when intensified inspections do not resolve the situation. The goal of an in-depth review is to identify deficiencies that may be responsible for the unsatisfactory conditions and continuing presence of Listeria in either the post-processing environment or the product. An in-depth review will also assess if the operator's HACCP system:
Please refer to MOP Chapter 18 for further information concerning in-depth review.
Operators producing RTE meat and poultry products must implement adequate controls in their establishments to mitigate the risk posed by L. monocytogenes. Their HACCP system must therefore include, without being limited to, the following information as it pertains to controlling L. monocytogenes:
Note: Cleaning and repairing of equipment(s) during operation should be avoided unless the work can be done without creating a hazard from cross-contamination.
In order to demonstrate product compliance, operators have to verify the effectiveness of their HACCP controls by implementing the following mandatory sampling procedures:
In addition, operators should implement environmental sampling of non-food contact surfaces (NFCS) as per section 5.4.
The following requirements are applicable to both the mandated environmental FCS testing as well as any product testing performed by operators as part of the Listeria verification:
Other methods of analysis (e.g., AOAC, ISO, NMKL, FSIS, BAM etc.), for both L. monocytogenes in food product and environmental samples and Listeria spp. in environmental samples, will be considered with the provision of validation data acceptable to the CFIA to support the requested method.
Positive results from any rapid screening methods are considered presumptive. Listeria spp. confirmation and speciation of L. monocytogenes can be accomplished by using motility agar, hemolysis and carbohydrate testing as a minimum, as described in MFHPB-30.
Notes:
Operators must design, implement and maintain an environmental sampling program for testing FCS for the presence of Listeria spp. Testing of FCS for Listeria spp. and reacting to positive results as if they were L. monocytogenes provides a more sensitive and broader Listeria control program in RTE meat processing establishments than would testing for L. monocytogenes alone (Health Canada's Policy on Listeria monocytogenes in Ready-to-Eat Products, 2010; Industry Best Practices- Draft, 2009). The testing frequencies specified below (section 5.2.3) for FCS must be met or exceeded.
Operators must test FCS for Listeria spp. as per Appendix 2 or 3. The first detection of Listeria spp. on a FCS will trigger corrective actions, but 2 or 3 consecutive findings of Listeria spp. on the same FCS for Category 1 or Category 2 products, respectively, will be considered "unsatisfactory" and the product must be tested for L. monocytogenes. Operators can indicate whether or not they will confirm a Listeria spp. (presumptive positive) result to species level at any stage. If they confirm L. monocytogenes on FCS, the result will be considered as "unsatisfactory" and the product must also be tested for L. monocytogenes.
Operators must follow industry best practices when implementing their environmental sampling of FCS. Operators should collect samples from ten (10) different FCS sites from each production line. This will be considered as one sampling event for the selected production line. If 10 FCS sites are not available, a minimum of 5 sites must be sampled. Operators must also provide a rationale to the IIC for testing less than ten (10) sites. No more than ten (10) samples should be composited, as this process makes it more difficult to trace the source of the contamination. Operators should not mix FCS samples with NFCS samples. Should the operator decide to mix different surfaces, the result will be considered as affecting a FCS, but will not count toward the minimum number of tests required for FCS. The individual locations for the composite sample should be noted to assist in determining the site of contamination when an unsatisfactory result is obtained.
The surfaces must be swabbed three hours (T3) or more after the start of the operation. This will provide a reliable assessment of the working conditions as the elapsed time will have allowed surfaces to be inoculated. If the time of production is less than three hours, the samples must be taken in the second half of the production shift. Should operators wish to specifically verify the sanitation of a specific structure or equipment, additional samples may be taken prior to start-up (T0). The CFIA strongly encourages this practice. A 900 cm2 surface should be swabbed whenever possible.
When testing for Listeria spp. on a FCS (Appendix 2 or 3, as applicable) and when the next sampling is scheduled before the results of the previous FCS test are received, it is strongly recommended to hold the product, pending the laboratory report, since an unsatisfactory result may trigger the need to test this product.
Please refer to section 5.1 for sampling methodology requirements.
Food contact surfaces on each production line must be tested at the following minimum frequencies. The sampling frequency is determined according to the risk category of RTE product and the RRL under which these products are produced as per section 3.3. For an establishment producing more than one category of RTE products under different RRLs, the establishment's sampling frequency will default to the RRL under which the highest risk category product(s) is produced. A dedicated production line used exclusively for the production of a lower risk category product may be sampled at a lower frequency; however, a written proposal must be submitted to the IIC for approval. Sampling of FCS must be evenly distributed throughout the prescribed period.
| Risk Category of RTE product(s) | Antimicrobial agent** | No Post-lethality treatment | Post-lethality treatment |
|---|---|---|---|
| Category 2B | NA | 2/year/line | 1/year/line |
| Category 2A | None | 4/year/line | 2/year/line |
| Category 2A | Yes | 2/year/line | 1/year/line |
| Risk Category of RTE product(s) | Antimicrobial agent** | No Post-lethality treatment | Post-lethality treatment |
|---|---|---|---|
| Non-deli, non-hot-dogs | None | 1/month/line | 1 /2 months/line |
| Non-deli, non-hot-dogs | Yes | 1/ 2 months/line | 1/ 3 months/line |
| Deli and hot-dogs Very Small volume est.* |
None | 1/month/line | 1/ 2 months/line |
| Deli and hot-dogs Very Small volume est.* |
Yes | 1/ 2 months/line | 1/ 3 months/line |
| Deli and hot-dogs Small volume est.* |
None | 2/month/line | 1/month/line |
| Deli and hot-dogs Small volume est.* |
Yes | 1/month/line | 1/ 2 months/line |
| Deli and hot-dogs Medium volume est.* |
None | 3/month/line | 3/ 2 months/line |
| Deli and hot-dogs Medium volume est.* |
Yes | 3/ 2 months/line | 1/month/line |
| Deli and hot-dogs Large volume est.* |
None | 4/month/line | 2/month/line |
| Deli and hot-dogs Large volume est.* |
Yes | 2/month/line | 1/month/line |
* Very small: up to 100,000 kg of RTE meat
products produced per year
Small: from more than 100,000 kg to up to 2,000,000 kg of RTE meat
products produced per year
Medium: from more than 2,000,000 kg to up to 6,000,000 kg or RTE meat
products produced per year
Large: more than 6,000,000 kg of RTE meat
products produced per year
** Antimicrobial agent allows no more than 2 log CFU/g increase in L. monocytogenes throughout the stated shelf-life of the product; NA: Not applicable
The first detection of Listeria spp. on a FCS must trigger corrective actions by the operator. For a line producing Category 1 products, two consecutive tests, including the follow-up tests, confirming Listeria spp. on the same FCS will be considered equivalent to L. monocytogenes (Appendix 2) and will trigger the same follow-up actions as a L. monocytogenes result. For a dedicated line producing only Category 2 products, three consecutive tests, including follow-up tests, confirming Listeria spp. on the same FCS will be considered equivalent to L. monocytogenes (Appendix 3) and will require the same follow-up actions as for L. monocytogenes.
The same food contact surfaces that were included in the original sample must be tested during the follow-up testing, either individually or as a composite sample, and must be negative for Listeria spp. for three consecutive tests. The first FCS follow-up sample must be taken as soon as possible within the 5 production days after the notification of an unsatisfactory test result. The three follow-up FCS samples must be completed within 10 production days after the notification of an unsatisfactory test result. It is strongly recommended to hold the product as an unsatisfactory result will trigger the need to analyse the product.
As indicated under section 5.1, operators must inform the IIC as soon as they are aware of any Listeria spp. results. The IIC must inform the processing establishment complex supervisor and the Area Program Specialist of any of the following unsatisfactory test results:
Any of the above situations will trigger the following actions:
The IIC and the complex supervisor shall ensure that results of Listeria testing are tracked until the establishment has corrected the problem. The IIC will collect FCS samples towards the end of an operator's follow-up testing to verify compliance (Table 2). An evaluation may be done to determine whether or not intensified CFIA inspection or an in-depth review should be conducted.
Table 2: Follow-up samples collected by the CFIA for unsatisfactory test results obtained under an operator's FCS and product sampling plans
| RTE product testing | FCS testing | RTE product* | FCS* |
|---|---|---|---|
| Unsatisfactory | Unsatisfactory | MX200 | MX200 |
| Unsatisfactory | Satisfactory | MX200 | MX200 |
| Satisfactory | Unsatisfactory | None | If needed** |
* Verification sampling is performed by the
CFIA towards the end
of the operator's follow-up testing under these plans
** FCS
samples are collected under MX200 based on previous history or trend
analysis.
All operators producing RTE meat or poultry products that are exposed to the environment after processing must implement the CFIA's "Risk-based Verification Sampling of Ready-to-Eat (RTE) Meat and Poultry Products". This sampling plan targets all RTE meat and poultry products that are exposed to the processing environment after the lethality step or after achieving the RTE status. Further details regarding this sampling plan, including follow-up measures, can be found in Annex I.
It takes into consideration the level of risk inherent to the product (with reference to its composition, pH, aw, salt content, antimicrobials, etc.), as well as the post-lethality procedures implemented by the operator in the processing environment.
All product sampling must be done for the detection of L. monocytogenes and Salmonella spp. If the product is an uncooked dry or semi-dry fermented sausage and contains beef, it will also be analysed for E. coli O157:H7. Unsatisfactory results are handled in a similar manner as those from the CFIA's M200 and M200RB sampling plans, but follow-up FCS and product testing is conducted under sampling plan MX200, Special Request Microbiological Testing - Red Meat and Poultry Products (Table 2).
If at any time unsatisfactory results are obtained, the CFIA must be informed of the results as soon as the operator is aware of them. When L. monocytogenes is detected in RTE products, the operator will perform follow-up procedures according to Appendix 4 or 5 (as applicable), and will implement the "hold-and-test" policy for end product testing as per Appendix 7. When other pathogens are detected, the follow-up procedures will be determined on a case-by-case basis in consultation with the Area Program Specialist.
The IIC and the complex supervisor must keep track of all follow-up samples associated with an unsatisfactory result. The IIC will also collect RTE product samples towards the end of "hold-and-test" follow-up sampling to verify compliance (Table 2).
The primary purpose of environmental sampling in RTE establishments is to verify the effectiveness of the sanitation procedures and GMPs. All establishments producing RTE meat and poultry products should implement sampling programs to monitor NFCS for Listeria spp. If Listeria spp. is present, this should be taken as evidence of the need to improve the control of Listeria spp. in the processing environment.
The sampling frequency should be evenly distributed throughout the year and can be determined according to Industry Best Practices. The recommended procedure and follow-up actions when testing NFCS for Listeria spp. are described in Appendix 6.
NFCS samples can be analysed by using methods deemed appropriate for the purpose by the industry. It is not mandatory to use an accredited laboratory for analysis of NFCS samples. All sampling results must become part of the operator's Listeria trend analysis and must be available to the CFIA upon request.
Performing trend analysis on test results is an essential component of any sampling program designed to monitor a microbiological risk. Operators are therefore required to include this procedure in their HACCP system. They must also indicate the parameters that they will use to assess whether or not the risk is controlled. When the risk is not controlled, corrective actions must be implemented.
All unsatisfactory test results (e.g., NFCS, FCS or product) must be included in the trend analysis. Particular attention must be paid to the follow-up actions taken when the number of unsatisfactory results obtained is either high or on the increase, as well as, when the Listeria detection is moving from a NFCS to a FCS. The operator must react to these situations in a rapid and efficient way. In addition, if the establishment often finds itself in such a situation, it would indicate that the provisions of the HACCP system are not stringent enough to control the risk posed by Listeria. All pertinent aspects of the HACCP system must then be re-evaluated and the required adjustments implemented.
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CFIA's Procedure
(M205 and M205RB) when Food Contact Surfaces are tested for L. monocytogenes on production
lines used for Category 1 and 2 products
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Operator's procedure when Food Contact Surfaces are tested for Listeria spp. on production line(s) used for Category 1 products
(dedicated or non-dedicated lines)
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Operator's procedure when Food Contact Surfaces are tested for Listeria spp. on production line(s) dedicated to Category 2A or
2B products
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Operator's or CFIA's procedure when
Category 1 product(s) is tested for L. monocytogenes
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Operator's or CFIA's procedure when
Category 2 product(s) are tested for Listeria
monocytogenes
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Recommended procedure for testing Non-FCS (NFCS) for Listeria spp.
(A) Regular Hold-and-Test procedure:
Operators must implement regular hold-and-test (5-3-2-1) end product testing whenever a Category 1 RTE meat and poultry product tests unsatisfactory for L. monocytogenes for any reason (e.g. CFIA sampling, Operator's testing, process control, client initiated testing, etc.). This is to ensure that the new product lots produced on the affected line are safe prior to their distribution. The same product that was assessed unsatisfactory under original sampling plan should be sampled under hold-and-test. If not available, a similar product or another high-risk product can be selected from the affected line in consultation with the IIC. Five sample units, each weighing a minimum of 100 g, should be sampled by the operator and submitted to an accredited laboratory for L. monocytogenes analysis.
The sampling frequency during a hold-and-test procedure must be:
A "week" refers to 5 consecutive production days on the affected line. If a sample tests unsatisfactory during the follow-up testing, the "hold-and-test" procedure starts from the beginning.
(B) Modified Hold-and-Test procedure:
Operators must implement modified hold-and-test (3-2) end product testing when:
The modified hold-and-test procedure is implemented when a Category 2 product tests unsatisfactory for any reason (e.g. CFIA sampling, Operator's testing, process control, client initiated testing, etc.). This is to ensure that the new product lots produced on the affected line are safe prior to their distribution. The same product that was assessed unsatisfactory under the original sampling plan should be sampled under hold-and-test. If not available, a similar product or another high-risk product can be selected from the affected line in consultation with the IIC. Five sample units, each weighing a minimum of 100 g, should be sampled by the operator and submitted to an accredited laboratory for L. monocytogenes analysis.
The sampling frequency under a modified hold-and-test must be:
If a sample tests unsatisfactory during the follow-up testing, the modified "hold-and-test" procedure starts from the beginning for Category 2 products. However, when Category 1 product tests unsatisfactory during modified hold-and-test, the regular hold-and-test procedure follows on Category 1 products produced on non-dedicated lines.
Antimicrobial agent
A substance in or added to a RTE
product that has the effect of reducing or eliminating a microorganism,
including a pathogen such as L. monocytogenes, or that has the
effect of suppressing or limiting growth of L. monocytogenes in the product
throughout the shelf life of the product. Examples of antimicrobial agents that
can be added to RTE products: Sodium
diacetate, sodium lactate and potassium lactate either alone or in
combination.
Antimicrobial process
An operation, such as freezing, applied to a RTE product that has the effect of suppressing
or limiting the growth of a microorganism, such as L. monocytogenes, in the product
throughout the shelf life of the product.
Deli product
A ready-to-eat meat or poultry product that is typically sliced, either in an
official establishment or after distribution from an official establishment,
and is typically assembled in a sandwich for consumption.
Food Contact Surface (FCS)
Any surface or object that comes into contact with the RTE meat or poultry product.
Hotdog product
A ready-to-eat meat or poultry frank, frankfurter, or wiener.
Lethality treatment
A process, including the application of an antimicrobial agent, which
eliminates or reduces the number of pathogenic microorganisms on or in a
product to make the product safe for human consumption. Examples of lethality
treatments are cooking or the application of an antimicrobial agent or process
that eliminates or reduces pathogenic microorganisms.
Lot
For the sampling purpose, a lot is defined as all products produced under the
same conditions using the same equipment, which are produced between two
satisfactory complete sanitation operations. A sanitation operation is
considered satisfactory if it cuts off the transfer of microbial contamination
from one lot to another. The lot size should be the same as the one used by the
operator in normal circumstances for commercial purposes. The operator cannot
reduce the size of the lot in anticipation of testing requirements.
Post-lethality exposed product
A ready-to-eat product that comes into direct contact with a food contact
surface after the lethality treatment in a post-lethality processing
environment. (This excludes cook-in-bag products.)
Post-lethality processing environment
The area of an establishment into which product is routed after having been
subjected to an initial lethality treatment. The product may be exposed to the
environment in this area as a result of slicing, peeling, re-bagging, cooling
semi-permeable encased product with a brine solution, or other procedures.
Post-lethality treatment
A lethality treatment that is applied or is effective after post-lethality
exposure e.g. HPP. It is applied to the final
product or sealed package of product in order to reduce or eliminate the level
of pathogens resulting from contamination from post-lethality exposure.