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HACCP Generic Model: Assembled Meat Products (Pizza)

Form 7A - Physical Hazards and Controls

List all Physical Hazards Related to Ingredients, Incoming Material, Processing, Product Flow, etc.

Identified Physical Hazards	Controlled at
Incoming Materials
Metal
Canned Mushrooms	N/A
Canned Pineapple	N/A
Corn starch	N/A
Dehydrated Onions	N/A
Distilled monoglycerides	N/A
Fine Salt - High grade	N/A
Granulated Fine White Sugar	N/A
Granulated Garlic	N/A
Hydroxypropyl methylcellulose	N/A
Individual quick frozen Vegetables (dices/sliced green/red peppers, diced mushrooms, diced onions)	N/A
Meat (ham, Italian sausage, pepperoni) damage cartons	N/A
Mozzarella, Parmesan and Cheddar Cheese	N/A
Pizza Flour	N/A
Pizza Seasoning Premix	N/A
Shortening	N/A
Skim Milk Powder	N/A
Sodium Aluminum Phosphate	N/A
Sodium Bicarbonate	N/A
Sodium Steroyl-2-Lactylate	N/A
Non-metal
Canned Mushrooms	N/A
Canned Pineapple	N/A
Corn starch	N/A
Dehydrated Onions	N/A
Distilled monoglycerides	N/A
Fine Salt - High grade	N/A
Granulated Fine White Sugar	N/A
Granulated Garlic	N/A
Hydroxypropyl methylcellulose	N/A
IQF Vegetables (dices/sliced green/red peppers, diced mushrooms, diced onions)	N/A
Meat (ham, Italian sausage, pepperoni) damaged cartons extraneous matter	CCP-1BCP
Mozzarella, Parmesan and Cheddar Cheese	N/A
Pizza Flour	N/A
Pizza Seasoning Premix	N/A
Shortening	N/A
Skim Milk Powder	N/A
Sodium Aluminum Phosphate	N/A
Sodium Bicarbonate	N/A
Sodium Steroyl-2-Lactylate	N/A
Process Steps
#1 Receiving Damaged cartons	CCP-1BCP
#2 Dry Storage Non-metal (forklift damage)	Prerequisite programs (Employee training and Maintenance programs)
#4 Storage 16°C Non-metal (forklift damage)	Prerequisite programs (Employee training and Maintenance programs)
#5 Storage 4°C Non-metal (forklift damage)	Prerequisite programs (Employee training and Maintenance programs)
#6 -18°C Storage Non-metal (forklift damage)	Prerequisite programs (Employee training and Maintenance programs)
#7 Dough Mix Plastic from flour bags	Prerequisite programs (Employee training program)
#9 Sheeting Belt disintegrating, pieces falling into product	Prerequisite programs (Employee training and equipment Maintenance programs)
#11 Oven Conveyor cleaning brush - metal	CCP - 4P - Metal detector
#18 Cheese Shredding Metal (wire cutters)	Prerequisite programs (Employee training and Equipment maintenance programs)
#18 Cheese Shredding Non-metal (plastic from wrapper)	Prerequisite programs (Employee training program)
#19 Cheese Applicator Metal, nuts/bolts from equipment	CCP - 4P Prerequisite programs (Equipment maintenance program)
#20 Garnish Mixing Can shreds	CCP - 4P Prerequisite programs (Equipment maintenance program)
#21 Garnish Applicator Nuts/bolts	CCP - 4P Prerequisite programs (Equipment maintenance program)
#22 Spiral Freezing Tunnel Flaking paint and rust	Prerequisite programs (Equipment maintenance program)
#24 Metal Detector Not working properly	CCP - 4P

Date:

Approved by: