HACCP Generic Model: Assembled Meat Products (Pizza)

Form 7 - Physical Hazards with Controls

List all Physical Hazards Related to Ingredients, Incoming Material, Processing, Product Flow, etc.

Identified Physical Hazards

• Incoming Materials
  • Metal
    • Canned Mushrooms
    • Canned Pineapple
    • Corn starch
    • Dehydrated Onions
    • Distilled monoglycerides
    • Fine Salt - High grade
    • Granulated Fine White Sugar
    • Granulated Garlic
    • Hydroxypropyl methylcellulose
    • Individual quick frozen Vegetables (dices/sliced green/red peppers, diced mushrooms, diced onions)
    • Meat (ham, Italian sausage, pepperoni) damage cartons
    • Mozzarella, Parmesan and Cheddar Cheese
    • Pizza Flour
    • Pizza Seasoning Premix
    • Shortening
    • Skim Milk Powder
    • Sodium Aluminum Phosphate
    • Sodium Bicarbonate
    • Sodium Steroyl-2-Lactylate
  • Non-metal
    • Canned Mushrooms
    • Canned Pineapple
    • Corn starch
    • Dehydrated Onions
    • Distilled monoglycerides
    • Fine Salt - High grade
    • Granulated Fine White Sugar
    • Granulated Garlic
    • Hydroxypropyl methylcellulose
    • IQF Vegetables (dices/sliced green/red peppers, diced mushrooms, diced onions)
    • Meat (ham, Italian sausage, pepperoni) damaged cartons extraneous matter
    • Mozzarella, Parmesan and Cheddar Cheese
    • Pizza Flour
    • Pizza Seasoning Premix
    • Shortening
    • Skim Milk Powder
    • Sodium Aluminum Phosphate
    • Sodium Bicarbonate
    • Sodium Steroyl-2-Lactylate
• Process Steps
  • #1 Receiving
    • Damaged cartons
  • #2 Dry Storage
    • Non-metal (forklift damage)
  • #4 Storage 16°C
    • Non-metal (forklift damage)
  • #5 Storage 4°C
    • Non-metal (forklift damage)
  • #6 -18°C Storage
    • Non-metal (forklift damage)
  • #7 Dough Mix
    • Plastic from flour bags
  • #9 Sheeting
    • Belt disintegrating, pieces falling into product
  • #11 Oven
    • Conveyor cleaning brush - metal
  • #18 Cheese Shredding
    • Metal (wire cutters)
  • #18 Cheese Shredding
    • Non-metal (plastic from wrapper)
  • #19 Cheese Applicator
    • Metal, nuts/bolts from equipment
  • #20 Garnish Mixing
    • Can shreds/shavings
  • #21 Garnish Applicator
    • Nuts/bolts
  • #22 Spiral Freezing Tunnel
    • Flaking paint and rust
  • #24 Metal Detector
    • Not working properly