Dairy processing: Aseptic processing and packaging systems
Indicating thermometer
The indicating thermometer provides the official processing temperature of the product, which is a critical factor in the scheduled process.
General conditions
- Is clean and in good operating condition
- Is mercury actuated or equivalent, or a resistance temperature detector (RTD) of sufficient accuracy and precision
- Mercury actuated or equivalent thermometers:
- have direct reading
- are contained in a corrosion resistant case which protects against breakage and permits easy observation of the column and scale
- have filling above the mercury that is nitrogen or an equally suitable gas
- have a bulb that is Corning normal or equally suitable thermometric glass
- RTD type thermometers:
- are fail-safe using two separate RTDs
- are accurate and reliable
- meet the scale and thermometric response specifications (see Appendix J: Design criteria for digital thermometers for use in critical processes)
Location and accessibility
- The indicating thermometer is located in the sensing chamber, along with the probe for the safety thermal limit recorder
- ensure the indicating thermometer probe is located after the probe for the safety thermal limit recorder
- verify the distance between the 2 probes is not be more than 30 cm (12 inches)
- Ensure that the indicating thermometer is easily and safely accessible by the operator to allow accurate reading of the processing temperature
Specifications
- Scale graduations are in 0.5°C (1°F) divisions with not more than 9.4°C (17°F) per 25 mm (1 inch) of graduated scale
- Ensure the stem fitting is pressure-tight against the inside wall of the fitting, with no threads exposed to product
Calibration
- Test the indicating thermometer for temperature accuracy and thermometric response upon installation and at an interval of at least every 6 months
- refer to Critical process test procedures - Thermometers
- follow-up on out of specification findings
- Investigate the safety of any product produced with out of calibration equipment
- for example, if the indicating thermometer at the outlet of the holding tube is reading higher than the calibration standard, the product may have been under processed
- Increase the frequency of testing if the calibration is consistently found to be out of adjustment
- if the calibration is consistently found to be out of adjustment, immediately identify and rectify the reason for the calibration problems
- Keep records of tests performed to determine the thermometer's calibration
Sealed
- Seal the access to calibration adjustments once the thermometer has been calibrated
- attach the seal to the cover or scale plate on mercury in glass (MiG) thermometers
- seal the thermometer panel and the RTD sensor housing on resistance thermal devices
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